ࡱ> G xbjbjَ |WnS]~~~~4NNNNhdN4 p* * * 3333333$4633~~* *  p~* l* 3NN~~~~3lJ(1\8J,3* . .&NNBp3BMethod Statement Title: Site Set-up & pipelaying at Titley Method Statement No: 42100/1237/A0 Catchment Area: SE10 RequisitionPrepared By: D. WislockiPosition: Snr. EngineerCompany: DLCESigned:Date: Checked By: I PickeringPosition: Site ManagerCompany: DLCESigned:Date:Approved By: Nick JohnPosition: Catchment Manager (DLCE)Signed: Date: Accepted for use By: Position: Signed: Date: Accepted for use By: Mike HartwellPosition: Catchment Manager (AGL-I)Signed: Date: Issued By: Position: Document ControllerIssue: Revision A0Status: For ConstructionDate: Issued To:Position:Please acknowledge receipt of your copy of this MS, by signing and returning the transmittal note:Transmittal Date:Project Office (orig)Site File (copy) 1. Introduction 1.1This method statement outlines initial proposals for this activity. Where it is identified that there is a need to change the method of work due to unforeseen circumstances for example, then revision, authorisation and issue will follow the same procedure as the original. 1.2The working area plan and access route drawing is attached at Annex A.2. Risk Assessment 2.1See the appended risk assessment 3. Scope of Works 3.1Site set-up and construction of pipeline and associated manholes at SE104. Responsible Persons in Charge 4.1Name:Position:Mobile:I PickeringSite Manager07801 663000D. WislockiSite Engineer07715 705623A HaleGanger07712 4907444.2The Catchment Agent is responsible for the satisfactory completion of the works.5. Equipment and Plant. 5.101 no Komatsu 138 rubber tracked5.112 no 7t midi excavators c/w rubber tracks5.12Small Tools5.131 no 20T Lorry5.14200m Heras fencing5.15Compressor5.16Trench barriers5.172 No 6T Dumper5.1.8Temporary works 6. Induction/Training/Permits 6.1All site personnel to receive Project SHE Induction records available at the Treforest office, Willowford, Main Avenue, Treforest Industrial Est. 6.2All site personnel will then be familiarised with the site and made aware of any hazards, by way of a site specific induction.6.3All operatives working in the areas described in this Method Statement and Risk Assessment must be briefed on its contents. Operatives must sign the attached briefing attendance sheet to confirm that they have been briefed and understood the contents. 6.4The Permits that are required to be issued for works to be carried out under this Method Statement and Risk Assessment are as follows: Permit to excavate6.5All required Permits will be issued by the AMEC designated person prior to the works commencing.7. Procedure/Method of Work 7.1Site Set-up 7.1.1Prior to commencement of any works the Site Engineer will mark out the working easement.7.1.2The Site Engineer will mark out the location of any existing services in the close vicinity of the work area by using the service drawings provided and also a CAT scan. Any excavation work will be conducted under a Permit to Excavate.7.1.3Overhead cables will be protected and sign-posted by the erection of goalpost markers at the appropriate clearance from the lines.7.1.4A compound area has been agreed in the vicinity of the access track to the proposed treatment works, (see attached layout). The compound will be established and fenced using Heras type fencing. The existing topsoil will be removed and stockpiled, then hardcore spread and compacted to provide a suitable surface. Access from the highway is good in this location, for the off-loading of welfare facilities. Site Entrance warning signs will be placed on the highway to warn of the new access.7.1.5Welfare facilities will be provided in the form of an office, canteen, toilet block and drying room. A silenced generator, placed on a suitable capacity drip tray, will power the units. Compound general waste will be discarded into a general waste skip. A COSHH skip will be provided for all COSHH waste. There will also be a COSHH cage for the storage of COSHH materials, a container for the storage of general materials. There will be the provision of hot and cold water facilities for hand washing. This will be essential to reduce the risk of industrial dermatitis. Water supply will be sought from nearby property, otherwise tanks will be supplied to provide washing water. A temporary septic tank will be constructed to cater for the waste from the toilet block & canteen (by means of temporary MH chamber, cleaned out weekly, and removed on completion of the contract.7.1.6Signage will be fixed to the compound and easement fencing detailing contact numbers, PPE (including MANDATORY USE OF EYE PROTECTION AND GLOVES) and access requirements etc. The scheme board will be prominently displayed at the entrance to the compound.7.2Pipelines in Field7.2.1For pipeline works fields, the topsoil will be stripped and placed to the side of the working easement, and sealed by the excavator. Plant used will be a 12t excavator.7.2.2Due to the depth of the proposed pipeline in the field it will be necessary to install a trench support system during the excavation process. The temporary works system is detailed on the attached drawing and should be adhered to at all times. Should an adaptation of this system be required proposals should be made to the temporary works designer who will agree changes. Sheet piles will be utilised when crossing services may create a problem. They will be lowered into the excavation by the use of the excavator. All straps, chains and shackles will have current test certificates. A nominated person will bank the machine during the lifting operations and whenever a movement is required. A trench boxes and manhole box will be utilised if possible.7.2.3Once the bulk excavation is completed and all necessary temporary works are in place, a gas monitor will be lowered into the excavation. It should be lowered to a height of approx. 1.6m above base level. The gas monitor should be left for approx. 5mins, then readings checked. If there is no alarm, then it should be considered safe to enter. If there is an alarm, there should be no entry into the excavation. The site supervisor should be notified of the alarm. The gas monitor should be used in the working area at all times. Entry will be gained to the workplace by means of a ladder access. This ladder will be in a suitable condition and placed where there is no risk of damage from plant or materials being lowered into the excavation, and shall be either tied at the top or footed by a secondary party.7.2.4Excess spoil will be disposed of from site to a designated licensed tip. A Duty of Care waste transfer note will be required for the movement of waste. The waste haulier will also be required to have a registered waste hauliers licence.7.2.5Barriers will be provided around the top perimeter of the excavation. These will be a minimum of 910mm high. Where possible, this will be done by utilising the temporary works system, which will protrude above ground level. All vehicle movements within the vicinity of the works area will be under the supervision of a banksman.Temporary works, material aggregate and pipes will be lowered into the excavation by the use of the excavator. All straps, chains and shackles will have current test certificates. A nominated person will bank the machine during the lifting operations and whenever a movement is required.7.2.6When pipes are set in final position, then the back-filling operation will commence. Once the pipe has been bedded and surrounded in single size clean stone, suitable excavated material will be used to backfill the trench. It will be compacted with the use of a suitable trench rammer. The operator will be trained accordingly.7.3Pipelines in the Road7.3.1For pipeline works in the road areas, traffic management will be erected in accordance to Forest Traffic design, approved by Herefordshire Council Highways Authority. The rubber tracked midi excavators will be utilised for this task. Sections of road will be reinstated as the work continues, to help minimise disruption to residents.7.3.2The road, the surface will be cut using a road saw, the operator of which will wear goggles and ear protection as specified in the attached risk assessment. Dust suppression will be by use of a water reservoir supplying water to the cutting blade.7.3.4Existing tarmacadam will be broken out by the use of a machine-mounted breaker. The breaker will be operated by a trained person, who will be under the supervision of a banksman. It should be noted that all personnel in the immediate vicinity of the breaking operation will require suitable eye and ear protection.7.3.5Due to the depth of the proposed pipeline in the road it will be necessary to install a trench support system during the excavation process. The temporary works system is detailed on the attached drawing and should be adhered to at all times. Should an adaptation of this system be required proposals should be made to the temporary works designer who will agree changes. Sheet piles will be utilised when crossing services may create a problem. They will be lowered into the excavation by the use of the excavator. All straps, chains and shackles will have current test certificates. A nominated person will bank the machine during the lifting operations and whenever a movement is required. A trench boxes and manhole box will be utilised if possible..7.3.6Once the bulk excavation is completed and all necessary temporary works are in place, a gas monitor will be lowered into the excavation. It should be lowered to a height of approximately 1.6m above the base. The gas monitor should be left for approx. 5mins then readings checked. If there is no alarm, then it should be considered safe to enter. If there is an alarm, there should be no entry into the excavation. The site supervisor should be informed of the alarm. The gas monitor should be used in the working areas at all times. Entry will be gained to the workplace by means of a ladder access. This ladder will be in a suitable condition and placed where there is no risk of damage from plant or materials being lowered into the excavation, and shall be either tied at the top or footed by a secondary party.7.3.7Excess spoil will be disposed of from site to a designated licensed tip. A Duty of Care waste transfer note will be required for the movement of waste. The waste haulier will also be required to have a registered waste hauliers licence. 7.3.8Barriers will be provided around the top perimeter of the excavation. These will be a minimum of 910mm high. Where possible, this will be done by utilising the temporary works system, which will protrude above ground level. All vehicle movements within the vicinity of the works area will be under the supervision of a banksman.7.3.9Temporary works, material aggregate and pipes will be lowered into the excavation by the use of the excavator. All straps, chains and shackles will have current test certificates. A nominated person will bank the machine during the lifting operations and whenever a movement is required.7.3.10When pipes are set in final position, the back-filling operation will commence. Once the pipe has been bedded and surrounded in single size clean stone, the trench will be back-filled with type 1 stone. This will be compacted in layers in accordance to HAUC.7.4Manhole Construction7.4.1The manholes will be constructed within MH boxes or sheet piled excavations. The sheet piles will be pushed into the ground with the use of a machine, the operator of which will be trained accordingly. Boxes, sheet piles and frames will be lowered into the excavation by the use of the excavator. All straps, chains and shackles will have current test certificates. A nominated person will bank the machine during the lifting operations and whenever a movement is required.7.4.2During the construction of manholes, appropriate access and egress into the excavation must be provided during the construction progress. The surrounding ground level will be raised as the manhole is built to remove the risk of falls from height. A ladder will be provided as access to the manhole (suitable for the task, and tied off).7.6Reinstatement7.6.1Upon completion of the contract, all works materials will be removed and area reinstated to the satisfaction of the landowners. Topsoil will be replaced to the easements and harrowed & seeded as necessary. Areas in the highway will be reinstated in accordance with HAUC specification.8. Quality Assurance 8.1All works to be carried out in accordance with the procedures, flowcharts and the Programme Execution Plan. Available procedures are listed in Section 5.0 of the Site Specific Plan.8.2All construction work shall be undertaken in accordance with the specification and the addendum.8.3Inspection and testing shall be undertaken in accordance with the Inspection and Test Plan. Construction activities are described in sections 9.0 to 14.0. Quality records arising from the Inspection and Test Plan shall, upon completion of the works, be signed off by the Quality Inspector and passed to Document Control for incorporation into the Handover files. 9. Contingency Plans 9.1In the event of any incident requiring the attendance of the Emergency services, raise the alarm by dialling 999. The caller should be prepared to give their name, location and nature of the emergency. Then contact the Treforest office by telephoning on: 01443 848600 so that the relevant procedures contained in the Site Specific Plan (Section 5.0) can be followed.9.2In the event of a spill on site no matter how minor, site personnel must firstly find the source of the spill and Stop it, then Contain it by using the equipment available in the Spill Response Kit. Then Notify the Agent, Foreman or Engineer of the details of the incident.9.3First Aid kits are available in the Site cabins and with the appointed First Aiders.9.4Spill Response Kits will be clearly labelled and available at each site location, the Spill response procedure will be posted on all site notice boards. 9.5Damage to any statutory undertakers apparatus should be notified to relevant people using the following contact numbers:-Statutory UndertakerContactNumberBT02920 722 289WPD0800 052 0400Transco0800 111 999Welsh Water08000 853 968 10. Special Conditions 10.1All sub-contracted work shall be covered by a separate risk assessment and method statement.10.2No special conditions apply for the work being carried out under this method statement. Should any conditions be imposed they shall be briefed to the necessary operatives by means of toolbox talks.11. Approvals 11.1This method statement is only valid when the person who has prepared it and the persons who have authorised it have signed the front sheet accordingly.11.2This method statement should also be distributed to the persons on the method statement Tracking and Content sheet for approval status and/or comment. Contact with rat infested waterWeils DiseaseFatality Major injuryS4S3S12Good hygiene Issue PPE & train in use Tool box talks Welfare facilities COSHH assessment S4S1S4Contaminated WaterWater borne Pollutants / bacteria etc.Fatality Major injury PathologicalS4 E3S3 E4S12 E12Good hygiene Issue PPE & train in use Tool box talks Welfare facilities COSHH assessment Water testing regime Suitable clothing S4 E3S1 E1S4 E3 Liquid leakagesSpills. Poorly maintained plant. Damaged containers.Destruction of waterborne life forms. De-oxygenation of water courses. Contamination of natural watercourses.S3 E3S3 E4S9 E12All hazardous liquids to be placed in secure bunded areas. No re-fuelling of plant within river boundaries. Or over/adjacent to gullies. PPM scheme on all plant. Spill response kit on site. Spill response procedures in place. All washing out of equip. away from site. S3 E3 S1 E1S3 E3Crushing due to trench collapsePoor ground conditions Adverse weather conditions causing ground rotation Ingress of ground water causing underminingCrushing and /or burial of operatives at the work face. Possible ingress of plant and other operatives due to the surface effect. Usual effect of collapse S4S3S12Use of suitable temporary works as detailed on the temporary works drawings attached to method statement. Regular inspection of temporary works. Stockpile horizons away from excavation Avoid plant excavation.S4S2S8Contaminated groundToxic/COSHH substances exposed on excavationInjury to operatives, asphyxiationS4S2S8Check history of land use, banksman vigilant, use of gas monitor in excavationS4S1S4 Underground ServicesExcavation in the vicinity Electric cables Gas Mains etc.Fatality serious injuryS4S3S12Permit to dig system following examination of service drawings and liaison with stats. CAT scan of area. Trial holes as necessaryS4S2S8Bacterial infectionBad personal Hygiene, touching Face/mouth with Dirty hands, infection Through open woundsSerious illness and possible deathS4S3S12Wash thoroughly after exit from contaminated areas (both equipment and body), do not touch face, wear protective clothing e.g. gloves and overalls, use barrier cream and cover abrasions with sterile waterproof dressing.S3S1S3Falling and tripping Falls into open manholes.Serious injury or death due to fall from height. Falling onto sharp or awkward objectsS4 E1S3 E1S12 E1Solid barrier to physically prevent falling into open manhole. Use of signs to warn of open manhole beyond barriers. Provide substantial covering to possible fall hazard.S4 E1S2 E1S8 E1Falling objectsObjects falling onto operatives from existing ground level. Serious injury from impact and possible death.S4 E1S3 E1S12 E1Good house keeping to work area. Ensure operatives wear head protection.S4 E1S2 E1S8 E1General public and local residents, children.General public gaining access to the site causing injury to themselves.Possible death or injury due to falling, tripping and other accidents due to ignorance of the danger on construction sites.S4 E2S4 E4S16 E8Take all practicable measures to ensure that access cannot be gained to the work area during day or night. Provide signs to highlight the dangers present.S4 E2S2 E2S8 E4Working on highwayCollision of plant/operatives with live trafficDamage to plant/machinery Serious injury Possible fatalityS44S16Use of specific traffic management scheme, which will provide adequate protection to operatives, plant, and also to motorists from the site. Hi-viz vests to be worn at all timesS42S8NoiseOperating plantEar damage Environmental impactS3S4S12Silenced plant Correct PPE issue and training Acoustic hoarding installed S3S1S3Plant, Vehicle movementCollision with operatives and other plant. Working in restricted access areas. Serious injury, crushing possible fatality. Damage to plant and equipment.S4S3S12PPE High visibility clothing Use of trained banksman/signallers CTA trained plant operatives. Designed vehicle routes for deliveriesS4S2S8Eating and drinkingIncrease contact with contaminant during meal breaks Ingestion due to direct contact via hand to mouthS3S4S12Provision of suitable welfare to include siting of wipes, skin safety cradle and appropriate disposal arrangementsS3S1S3Environmental storagePoor storage of contaminated material including disposable overallsRun off of contaminated material from spoil heap and mobilisation around site and pollution of adjacent watercoursesS3 E2S4 E3S12 E6Materials not stockpiled on site Bunding of sensitive areas Cover contaminated material Dedicated bins for disposable overallsS3S1S3Jack hammers Heavy breakers Noise/Vibration caused by hammer action, and flying debrisDamage to hearing from prolonged use. Vibration injuries. Eye damage from flying debrisS4 E2S4 E3S12 E6Avoid using hand held tools where possible. Use of machine mounted breakers in preference to hand tools. Concrete drilling and cutting operation in preference to hand tools. Ensure adequate ear protection. Eye protection. The use of gloves for breaking operation. Adequate signage around site. Rotation of operatives if extended use required. S3S1 S3Use of vibrating toolsHAVS, Damage to ears, eyes(from flying debris)Vibration white finger, eye injury, damage to hearingS3S3S9Low vibration tools to be ordered where possible, operatives to wear gloves and keep hands warm (to aid circulation), rotation of operation between operatives to reduce time using vibrating tools. Appropriate PPE must be worn during such operations (i.e. ear defenders, goggles, dust mask, gloves.) S32S6Lifting operationsUncontrolled lifting of loads causing failure of lifting appliances or equipmentDropping of load in an unsafe manner uncontrolled slewing causing collision with plant or operativesS4S3S12Regularly tested appliances and equipment with test certificates, to be used. Trained banksman to control lifts.S4S2S8Moving/Lifting of loadFailure of lifting equipmentLoad falling Fatality Crushing/Injury DamageS4S3S12Only approved lifting appliances and equipment to be used.S4S1S4Abrasive WheelsInjury to user and other personnel from flying debris or incorrect use of wheel.Serious injury and possibly death. Damage to eyes and hearing. Prolonged use can cause Vibration White Finger.S4S3S12Use of goggles (to BS2092) Use of ear defenders (E.A.R.Classic or similar). Use of gloves (short rigger type) Ensure all necessary guards are in place. Competent person only to change blade ensuring speed match. Do not use side of bladeS4S2S8Small toolsElectrocution of Operator due to faulty equipment. Injury from flying debris. Damage to hearing.Electrocution causing possible death or burns. Damage to eyes. Prolonged use may cause Vibration White Finger. Some small tools may exceed first or second action level dB(a)S4S3S12Use of goggles (to BS 2092) Use of ear defenders (E.A.R.Classic or similar). Use of gloves (short rigger type) Small tools to be P.A.T tested prior to use. 110V tools only.S4S1S4Use of Shovels (Small Tools)Injury from worn/damaged toolsPossible injury to body during use. Flying fragment of metal.S3S3S12Use correct PPE Use of Gloves Equipment to be inspected prior to used Scrap tools when become worn or damaged Use the correct toll for the correct job.S3S1S3Air hoses Hoses blowing from winch/airspannerOperatives struck by hose end fractures head injuriesS3S3S9Correctly fitted hoses Hoses over 20mm to be fitted with whip checks Air supply turned off at tap when charging tools (No manual crimping)S3S1S3Diesel fuelPoor PPMDermatitis and poisoning if ingested S3S3S9Cover exposed skin and wear gloves (PVC coated).S3S1S3Use of small toolsInjury to operativesCuts, lacerations and abrasions.S34S12Ensure that tools are fit for purpose. Check tools for any defects, signs of wear and tear, parts missing due to impact etc. Use of correct PPE. Gloves, eye protection, overalls safety footwear.S22S3Manual LiftingInjury to operativesShort term & Long term injuries Crushing of LimbsS3 S34 4S12 S12Ensure that correct lifting procedure is adopted, and that operatives have training in correct manual lifting. Mechanical means of lifting to be used where possible. S4 S32 2S8 S6COSHH Substances, ConcreteContamination of skin, due to contact with substances ConcreteDermatitis, rashes, blistering of the skinS3S3S9Good hygiene facilities, including the provision of hot and cold water for hand washing, COSHH assessment of substances, use of barrier creams and gloves, goggles and wellington boots (For concrete)S3S1S3Confined SpaceFire or ExplosionInjury to operativesS42S8Use of gas monitor , venting to chamber, no hot works in chamber, evacuation of chamber on alarmS41S4Confined SpaceFumes / lack of oxygenOperatives overcomeS42S8Use of gas monitor , venting to chamber, evacuation of chamber on alarmS41S4Confined SpaceTrapped by free flowing material Operatives crushed or suffocatedS42S8Appropriate trench support / isolation of chamberS42S8Confined Space Risk of flooding Operatives trapped or drownedS43S12Isolation, Check weather reports, post a watcher & monitor flowsS41S4Confined SpaceExcess Heat Operatives affected by temperatureS42S8Monitor operatives, take regular breaks, rotate operativesS41S4 Method Statement Title: Site Set-up & pipelaying at TitleyMethod Statement No: 42100/1237/A0Issued By: M. GabrielPosition: Document ControllerIssue: Revision A0Status: For ConstructionDate: Induction By: Position: Signature: Date:  The following personnel have been inducted in the procedures required to carry out the operations detailed in this method statement. (Note: please complete the original method statement attendance sheet [to be kept in the on-site master file] and return when induction is complete. Copies of the original method statement are to be distributed to the method statement holders). (Note to Contractor: whenever the method of work changes significantly you must seek agreement from AMEC before proceeding. Remember to instruct all new starters and get them to sign below). Name:Job Description:Signature:Employer: Control Sheet: Method Statement/Risk Assessment Tracking and Content Name:Position:Consulted:Status*/Comments:Del WislockiSnr EngineerY/NANick JohnY/NAY/NY/NY/N Status*: A Work can proceed as described B Work can proceed when comments are incorporated C Re-submit before work can proceedNoPrompt ListYesNoIn PartN/A1Describes the works/individual tasks/the sequence and method?X2Names and titles of key personnel/supervisors responsible?X3Resources required eg. equipment, plant, men, materials?X4Programme of works and working hours identified?X5Interfaces/security of the client/public/other contractor identified?X6Specific risk assessment attached and satisfactory? Are all the hazards identified? Have all the risks been evaluated? (see item 7)X7High risk or safety critical activities identified/controls specified?X8Access/scaffolding requirements clearly set out?X9Certificates of competence or qualification of operatives provided?X10Certificates for plant/equipment/inspection/examination provided?X11COSHH, noise, manual handling issues dealt with?X12Personal protective equipment specified?X13Permit requirements identified?X14Monitoring (checks and inspections) identified?X15Any builders work in connection, identified/adequate notice given? X16Temporary protection/support identified (eg. fire, traffic, services)?X17Environmental controls/waste disposal identified?X18Craneage certificates/checklist/lifting plan in place?X19Lifting equipment certificates in place?X20Emergency arrangements/first aid/special welfare?X21Statement confirming operatives to sign as being inducted?X22Statement confirming regular eg. daily briefing of operatives by supervisor?X23Toolbox talks to be provided?X24Method statement signed on behalf of contractor?X25Any other (specify)? Any generic risk assessment must be amended/confirmed as site specific. South East Wales Sewerage Scheme - METHOD STATEMENT  Page  PAGE 1 of  NUMPAGES 1 42100 1237 - Rev. A0 02/06/04 South East Wales Sewerage Scheme RISK ASSESSMENT FORM ACTIVITY : Site set-up & pipelines at Titley, SE10 Method Statement No. (if applicable)MS-42100-1237-A0Frequency1 Improbable 2 Unlikely 3 As Likely As Not 4 Probable 5 Highly ProbableHealth and Safety ConsequenceS1 Insignificant (No Effect) S2 Marginal (Minor Injuries) S3 Serious (Major Injuries) S4 Critical (Fatalities) S5 CatastrophicEnvironmental ConsequenceE1 Insignificant (No Effect) E2 Marginal (Minor Effect) E3 Serious (Major Effect) E4 Critical (Irreversible) E5 CatastrophicGroups affected by the riskEmployee Contractor 3rd Party (i.e. public) Other (Please State)RISK RATING = CONSEQUENCE X FREQUENCY(1-5 Insignificant), (6-8 Acceptable), PROCEED(9-15 Unacceptable), (16-25 Intolerable) WORK SHALL NOT START HAZARDUNDESIRED EVENTCONSEQUENCESBEFORE CONTROLCONTROLAFTER CONTROL (C) (F) (RR) (C) (F) (RR) Person completing assessment: Del Wislocki Snr Engineer Date 02.06.2004 Review Date: 02.12.2004 NB: Any assessments for expectant/nursing mothers and young persons shall be in conjunction with the S, H & E/ HR Departments.  Page  PAGE 14of  NUMPAGES 1 42100 1237 - Rev. A0 02/06/04 South East Wales Sewerage Scheme - METHOD STATEMENT   Page  PAGE 16 of  NUMPAGES 1 42100 1237 - Rev. 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